NIKKEN Khyan Tool Presetting Machine
Our 'Premium Range' of tool presetting machines begins with the Khyan. This tool presetting machine has been developed as a more cost effective equivalent of our top specification Amon Ra presetter.
Designed completely free-standing on its own integral base; Khyan features ground granite and stainless steel construction combined with a large Twin Screen digital camera system with full industrial PC architecture – these new electronics and software provide operational and functional simplicity that is second to none.
The precision spindle system is fully interchangeable and utilises a one piece cartridge - eliminating the need for adaptors and the errors associated with their use. Incorporated within the spindle is our innovative universal mechanical clamping system with electronic tool clamping confirmation.
Integrated within the innovative software package is a complete tool management system and network port. Working via your DNC system ToolingUp converts measured tool data into CNC code for direct loading into the machine controller and associated tool offset pages. Also included with the system as standard is full WI-FI connectivity.
Further capabilities include the ability to import and export .DXF CAD profiles for detailed checking and comparison on the twin screen camera system.
Khyan Technical Data:
| • | Measuring range: diameter max. 400 mm (radius 200 mm), height max. 500 mm. | |
| • | Machine structure in stainless-steel offering high mechanical resistance and long life, | |
| floor mounted with self-levelling supports in non-deformable steel, equipped of adjustable | ||
| supports for monitor, keyboard and mouse with cable conduits. | ||
| • | Base and column made of natural granite: linearity max error 2 µm/Mt - certification with Taylor | |
| Hobson res.1 µm/Mt. electronic millesimal level. | ||
| • | ISO / BT / HSK / VDI / CAPTO etc. Interchangeable rotating spindle-holder (to be specified) | |
| max run-out error < 2 µm. | ||
| • | Double vault arc prismatic slideways : 2 off for X axis slideways, 1 off for Z axis slideway. | |
| • | Lubricated for life double re-circulating ball bearing slides | |
| • | Universal mechanical tool clamping managed via software. | |
| • | Control via software with sensor of empty for the exact position between the tool-holder | |
| axis and the machine spindle axis, no error of concentricity. | ||
| • | Pneumatic-mechanic brake of the spindle-holder rotation with radial compensation of the clamping | |
| force: no axis angular run error. | ||
| • | Constant load Archimedean spiral spring (as opposed to a mass counter-balance system). | |
| • | Double monitor for the images reading out and the measure function management: | |
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Tools measure and cutting inspection: | |
| TFT screen colours 10,4", magnifications 13X/26X (on the column support). | ||
| C-MOS sensor 1,3 Mega pixels, USB 2 link High speed Area framed image 12,8 x 10 mm (4 times | ||
| as great as the standard). | ||
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Measure management and machine operator interface: | |
| LCD Monitor colours 17" TFT SXGA, magnifications 13X/26X (on the adjustable support of the machine base). | ||
| Celeron M® Processor on Industrial Main Board architecture. | ||
| Operating system : Ubuntu LINUX. | ||
| Keyboard. | ||
| Mouse. | ||
| X and Z axes block management with control maximum speed of translation 2mm/sec. | ||
| • | Software standard: | |
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Tool set compiler and Post Processor universal generator. | |
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CNC machine origin management and adapters. | |
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Tool list creation and/or single tool, even multi-cutting. | |
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Automatic change of CNC machine origin allocation. | |
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Reading/writing module on magnetic chip code-holders (Balluff for example, hardware | |
| not included). | ||
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Tool images shooting in inspection and its rescue in graphical format. | |
| • | Optical Equipment: | |
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Telecentric lens. | |
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Doublet lenses at low F/Number in order to eliminate the error of the clearness circle. | |
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Episcopic illuminator with ring lens and red leds; diascopic illuminator with red, puntiform light led. | |
| • | ELBO CONTROLLI Linear Transducers in optical glass type SLIDE 371 certified HP laser | |
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Axes resolution: X= 1 µm, Z= 1 µm | |
| • | Anti-dust cover provided for when not in use. | |
| • | Overall dimensions : L= 1247 mm, H= 1730 mm, P= 614 mm | |
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